Strips are the bigger pieces of tobacco leaf that have been removed from the midrib (stem). Mella offers several Tipped & Treshed grade qualities according to standard specifics or to our special customers’ needs. Packing is in new C48 standard cartons at 200kg net each. Tobacco is dried with a moisture content of 12,5 -13% which allows tobacco to last without producing mould or spots.
Depending on chemistry parameters, there can be raw tobacco strips suitable for Cigarettes, Cigars, Shisha, etc.
Long Stems are a raw tobacco by-product of green leaf processing, result of the separation Leaf/vein. Packing is in new C48 standard cartons at 200kg net each.
Short Stems are a raw tobacco by-product of green leaf processing, result of the separation Leaf/vein. Packing is in new C48 standard cartons at 220kg net each.
Scraps are raw tobacco refuse (waste) corresponding to particles of 1/4 to 1/8 sized by-products of green leaf processing, which do not include any stem.
Packing is in new C48 standard cartons at 150kg net each.
Mella can offer Flue Cured or Burley Scraps, proportionally to Strips Sales.
Fines are the smallest particles i.e. 1/16 sized raw tobacco by-products of green leaf processing. Packing is in new C48 standard cartons at 150 kilos net each.
Mella can offer Flue Cured or Burley Fines, proportionally to Strips Sales.
Made by mixing different tobacco varieties/grades in percentages, in order to create pre-blended unique products to meet the customer's requirements in terms of quality, taste and moisture.
Specific recipes or Packing is second-hand C48 boxes at 150kg net each.
Mella factory is equipped with an efficient Green Leaf Threshing (GLT) plant where green tobacco leaves are threshed, dried, pressed, and packed. Main process is the mechanical separation of the tobacco leaf (lamina) from the central stem (midrib). Processing includes threshing, conditioning, re-drying, and packaging, representing the final stage.
Threshing line capacity 7 tons/hour with C48 carton packing .
The plant is fully certified by the most relevant cigarette manufacturers in the world tobacco industry, and on request we can provide processing and strip blending services for international customers according to the single client necessity.
Key parameters as Moisture, Nicotine and Sugars controls are crucial to determine tobacco consistency throughout the leaf processing. We do perform the following crucial checks:
- Moisture Content check during Conditioning Process and in the packed final products;
- Nicotine and Sugars content test;
- NTRM (Non-Tobacco Related Material) i.e. Foreign Matter Removal;
- Degradation test to constantly check Threshing Parameters in order to obtain uniformity as per Standard or Customer Requirements.
We can provide the necessary facilities, equipment, specialized knowledge and expertise to process raw tobacco materials on behalf of other companies. These services typically include tasks such as grading, sorting, drying, packing and further operations. By opting for a third-party processing service, companies can outsource these activities, saving costs on infrastructure, equipment, and labor, without the need for long-term investments.
Our skilled team will collaborate closely with you to understand your vision and needs.